Flex Series
(Horizontal Installation) Installation Guide

Flex Series
(Horizontal Install.) Installation Guide

- Table of Contents -

Section	Page

General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	i
Panel Details	1
Clips	2
Panel Closures	3
Closure Installation	4
Base	5
Sill	6
End Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
Outside Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
Inside Corner	9
Soffit (Front)	10
Soffit (Back)	11
End Splice (w/Trim)	12
Parapet	13
Door/Window (Head)	14
Door/Window (Jamb)	15
Door/Window (Sill)	16
Wall Penetration (3D)	17
Wall Penetration	18
Rigid Insulation	19

©2022 ASC Profiles. All rights reserved.	Dec22

General Notes
The attached installation details are intended to be a design aid and do not depict all situations. Modifications are the responsibility of the designer/user and should take into account climate conditions such as wind and snow, governing code requirements, and the actual usage and maintenance of the structure.

Applications:
Flex Series can be utilized as a wall panel installed in the vertical or horizontal orientation. It shall not be utilized for roof applications. Flex Series can be used over solid substrates or over spaced supports. This installation guide depicts clip attached panels installed using flush mounted clips. Details for direct fastened panels or clip attached panels using standoff clips would be similar.

Flashings:
Where possible, flashings should be lapped away from prevailing winds. Certain flashings should be supported if it is likely that equipment (ladder, etc.) will be used against them. Check with AEP Span any time you intend to specify a prefinished flashing in a gauge or finish different than the Flex Series. It is good practice to specify that all flashings be of the same material (gauge, color, finish) as the roof panels to ensure long-term durability. Field-painted flashings rarely equal the durability and colorfastness of factory baked-on paint systems. The enclosed details have minimized the use of exposed fasteners where possible. The edges of flashings have also been shown hemmed to strengthen and to minimize the exposure of cut edges.

Flashing design and fabrication is generally the responsibility of the contractor. For convenience, we have provided some typical flashing drawings on our website at https://www.aepspan.com/products/trims- flashings/. Applicable Flex Series flashing part numbers are referenced within this installation guide. Note that flashing shapes and dimensions may vary greatly based on project requirements. Installation details and flashings referenced within are for general design guidance only.

Condensation, Insulation, & Ventilation:
It is the designer's responsibility to determine the need and composition of condensation control materials including insulation and vapor retarders, as well as ventilation requirements.
Metal wall products are susceptible to condensation and its control should be carefully considered.

Thermal Movement:
Both panels and flashings must allow for thermal movement (expansion and contraction) of the materials, especially where long lengths are used. Appropriate gaps or provisions must be provided to accommodate thermal movement.

Oil Canning:
Flat metal surfaces often display waviness commonly referred to as 'oil canning'. This can be caused by variations in raw material, processing variations, product handling, or variations in the installation substrate. Oil canning is a characteristic, not a defect, of panels manufactured from light-gauge metal. To reduce potential for oil canning, substrates should not deviate from a flat plane more than 1/4 inch in 20 feet, or 1/8 inch in 5 feet. Oil canning is not a cause for panel rejection. Additional technical information is available upon request.

References:
The Sheet Metal and Air Conditioning Contractors' National Association Inc. (SMACNA) manual is an excellent reference for sheet metal contractors. It’s guidelines for underlayments, gutter and downspout size requirements, and expansion/contraction of metals and flashing joints should be followed.

Technical Assistance:
Contact your AEP Span Sales Representative for additional information.

i

	

1.2FX10-12

1.2FX20-12

1.2FX30-12

1.2FX40-12

PANEL INTERLOCK OPTIONS	-	12'  COVERAGE
L.12·12·1
,-	.	.		
1¼·

-	12'  COVERAGE
Ll-	7
 	
10'
,- 	.
1¼·

Lr-	12'  COVERAGE
6'	1
,- 	.
1¼·

Lr-	12'  COVERAGE
4'	l2'I	4'	1
,- 	.		.
1¼·

1		1	)
DIRECT  FASTENED	CLIP ATTACHED
('D' P/N  SUFFIX)	('C' P/N  SUFFIX)	-
,-
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-
,-
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-
,-
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,-
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HORIZONTAL INSTALL.
Ll	f7	f7	--,	
PANEL DETAILS	
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 STANDOFF CLIP P/N: #WALLCLP0.5

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1/2'
GAP
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POSITION			
		
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 FLUSH CLIP					
		P/N:  #WALLCLP					

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 INSTALLED 				

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HORIZONTAL INSTALL.
L1	I7	--,	
CLIPS	
		indeH	FXH-02	

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TEAROFF PERFORATED PLUG SECTIONS TO FILL PANEL REVEALS AS REQUIRED
/

CL1.2FX-1P

CL1.2FX-2P

TOP SIDE CLOSURE FOR ALL PANELS & BOTTOM SIDE CLOSURE FOR 1.2FX10-12 & 1.2FX30-12

BOTTOM SIDE CLOSURE FOR
1.2FX2O-12 & 1.2FX4O-12

CORNER TEAROFF FOR PANEL HEM

NOTE:	APPLICATIONS UTILIZING STANDOFF CLIP ALSO REQUIRE UNIVERSAL CLOSURE STRIP (AEP #CLEM 1x19.68 OR EQUIV.) TO SEAL OFF ADDITIONAL 1/2" PANEL-TO-SUBSTRATE GAP.

FLEX SERIES

Jf\AEP
�SPAN
REV. 12/22/22

HORIZONTAL INSTALL.	PANEL CLOSURES
FXH-03

TOP SIDE CLOSURE INSTALLATION

TOP CLOSURE
PLUG

BOTTOM SIDE CLOSURE INSTALLATION
(FLUSH MOUNTED PANELS)

BOTTOM SIDE CLOSURE INSTALLATION
(PANELS WITH STANDOFF CLIP)

OPTIONAL: 1"W x 1/B"THK FOAM TAPE (MAS.125PE) TO SECURE CLOSURE PLUGS AGAINST PANEL & SEALANT.

OPTIONAL FIELD FABRICA TED CLOSURE COVER TRIM (X)

BOTTOM CLOSURE PLUG

1X1 UNIVERSAL CLOSURE STRIP (AEP #CLEM1X19.68
OR EQUIV.)

NOTES:
- ALL CLOSURE PLUGS SECURED AND SEALED WITH POLYURETHANE SEALANT
(X) - NOT BY AEP SPAN

i�AEP
�SPAN
REV. 12/22/22

FLEX SERIES
HORIZONTAL INSTALL.

CLOSURE INSTALLATION
FXH-04

1 1/2"
A

.IB.IM ZC226 ZC220

1 1/2"

DIM A
1 1/4"
1 3/4"

USAGE
1.2FX FLUSH MOUNT
1.2FX W/0.5" STANDOFF

4"

TRIM DF022 DF023

DIM A
1 5/8"
2 1/8"

USAGE
1.2FX FLUSH MOUNT
1.2FX W/0.5" STANDOFF

A	1/2" 135°

SUBSTRATE
SPECIFIED UNDERLAYMENT (X)

BUTYL FLASHING TAPE (MAS.025BF)

.•.,I

1/8" THK HORSESHOE SHIM (SHIM.125) OR EQUIVALENT - SEE NOTE 1

Z-METAL

TRIM FASTENER OR RIVET AT 12" O.C. MAXIMUM

DRIP FLASHING

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. ;.  4

1. SHIM USED FOR MOISTURE CONTROL (DRAINAGE) IN FLUSH MOUNT APPLICATIONS.
(X) - NOT BY AEP SPAN

FLEX SERIES

FLEX SERIES PANELS ARE INSTALLED FROM GROUND TO EAVE.

BASE

i�AEP
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REV. 12/22/22

HORIZONTAL INSTALL.

FXH-05

TRIM	 DIM A ZC226	1 1/4" ZC220	1 3/4"
1 1/2"
A

1 1/2"

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1. SHIM USED FOR MOISTURE CONTROL (DRAINAGE) IN FLUSH MOUNT APPLICATIONS.
(X)  -  NOT BY AEP SPAN
(V) -  DIMENSIONS VARY BASED ON PROJECT CONDITIONS	

USAGE		
	1.2FX FLUSH MOUNT		
	1.2FX W/0.5" STANDOFF		

SUBSTRATE		
	SPECIFIED UNDERLA YMENT (X)		
	BUTYL FLASHING TAPE (MAS.025BF)		
	1/8" THK HORSESHOE SHIM (SHIM.125)		
	OR EQUIVALENT -  SEE NOTE 1		
	Z-METAL		
	TRIM FASTENER OR RIVET		
	AT 12" O.C. MAXIMUM		
	SILL FLASHING (V)		
	ALTERNA TE WALL MATERIALS		
	
GAP		

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\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	
SILL	
		inde11	FXH-06	

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A		

3"	TRIM	DIM A	USAGE
JT1O9	1 1/2"	1.2FX FLUSH MOUNT JT110	 2"	1.2FX W/0.5" STANDOFF
1/2"

1 1 /2"

CLIP FASTENER PANEL CLIP
SPECIFIED UNDERLA YMENT (X) SUBSTRATE

_,
.•.•.• L. o-Li -;...........:...:...:...:...:

OPTIONAL FIELD FABRICATED CLOSURE COVER TRIM (X)
OUTSIDE CLOSURE (SEALED &
SECURED WITH SEALANT)

CONTINUOUS BEAD OF NON­ SKINNING BUTYL TAPE OR SEALANT

TRIM FASTENER W/SEALING WASHER OR RIVET AT 12" O.C. MAXIMUM

J TRIM

SEALANT/ BACKER  ROD		

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(X)  -	

NOT BY AEP SPAN				

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HORIZONTAL INSTALL.
Ll	f7	f7	--,	
END WALL	
		ind	FXH-07	

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4"						
	
1/2"						
	4"						
	OC111						

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	CLIP FASTENER						
	PANEL CLIP						
	SUBSTRATE						
	SPECIFIED UNDERLA YMENT (X)						

	
		
	OPTIONAL FlELD FORMED						
	CLOSURE COVER TRIM (X)						
	OUTSIDE CLOSURE (SEALED &						
	SECURED WITH SEALANT)						
	CONTINUOUS BEAD OF NON­						
	SKINNING BUTYL TAPE OR SEALANT						
	TRIM FASTENER W/SEALING WASHER						
	OR RIVET AT 12" O.C. MAXIMUM						
	OUTSIDE CORNER TRIM (OC111)						

(X) -	
NOT BY AEP SPAN						

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HORIZONTAL INSTALL.
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					1/2" l	IC093		

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SUBSTRATE		
					SPECIFIED UNDERLA YMENT (X)		
					INSIDE CORNER TRIM (ICO93)		

TRIM FASTENER W/SEALING WASHER		
					RIVET AT 12" O.C. MAXIMUM		
					CONTINUOUS BEAD OF NON­		
					SKINNING BUTYL TAPE OR SEALANT		
					OUTSIDE CLOSURE (SEALED &		
					SECURED WITH SEALANT)		
					OPTIONAL FIELD FORMED		
					CLOSURE COVER TRIM (X)		
					PANEL CLIP		
					CLIP FASTENER		

(X) -	

NOT BY AEP SPAN					

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HORIZONTAL INSTALL.
Ll	f7	f7	--,	
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						ind	FXH-09	

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TRIM	DIM A	USAGE
ZC226	 1 1/4"	1.2FX FLUSH MOUNT ZC220	1 3/4"	1.2FX W/0.5" STANDOFF
1 1/2"
A	4"

1 1/2"

135' A
/2"
(V)	1/2"	OPEN HEM
1/2"
135'

COVER TRIM

CLIP FASTENER
I
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SUBSTRATE
SPECIFIED UNDERLA YMENT (X)	j:<
BUTYL FLASHING TAPE
(MAS.O25BF)

1/8"	THK HORSESHOE SHIM (SHIM.125)  OR EQUIVALENT
SEE NOTE 1 Z-METAL
TRIM FASTENER OR RIVET
AT 12" O.C. MAXIMUM DRIP FLASHING)

1/4'	

1. SHIM USED FOR MOISTURE CO MOUNT APPLICATIONS.
(X)  -  NOT BY AEP SPAN
(V) -  DIMENSIONS VARY BASED ON PROJECT CONDITIONS	
TRIM	DIM A	USAGE		
	DF028	1 1/2"	1.2FX FLUSH MOUNT		
	DF029	2"	1.2FX  W/0.5" STANDOFF		

·.J-.·.1...n..·..·..·..··..·..·..·.·.·.		

	OPTIONAL FIELD FABRICATED		
	CLOSURE COVER TRIM (X)		
	OUTSIDE CLOSURE (SEALED &		
	SECURED WITH SEALANT)		
	CONTINUOUS BEAD OF NON­		
	SKINNING BUTYL TAPE OR SEALANT		
	TRIM FASTENER W/SEALING WASHER		
	OR RIVET AT 12"  O.C. MAXIMUM		
	COVER TRIM (V)		

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HORIZONTAL INSTALL.
Ll	f7	f7	--,	
SOFFIT (FRONT)	
		inde11	FXH-10	

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1/2"		

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4"							
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IC093						

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OPTIONAL FIELD FABRICATED							
CLOSURE COVER TRIM (X)							
OUTSIDE CLOSURE (SE 							
SECURED WITH S								
INSIDE CORNER TRIM 							
SPECIFIED UNDERLA YM								
SUB							
TRIM FASTENER W/SEALING 							
OR RIVET AT 12"  O.C. M							
CONTINUOUS BEAD  							
SKINNING BUTYL TAPE OR SEALANT							
CLIP FASTENER							
PANEL CLIP							

(X)  -  NOT BY AEP SPAN							

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HORIZONTAL INSTALL.

	-, 	
SOFFIT (BACK)	
		ind	FXH-11	

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(X)  -
(V)  -	3"	TRIM	DIM A	USAGE
MT111	1 1/2"	1.2FX FLUSH MOUNT
A	MT112	2"	1.2FX  W/0.5" STANDOFF
1 1/2"	1/2"
3"

CLIP FASTENER PANEL CLIP SUBSTRATE
SPECIFIED UNDERLA YMENT (X)

. ... . . .·. .t.t. .·. . .. ... ... .

OPTIONAL FIELD FABRICATED CLOSURE COVER TRIM (X)
3"	OUTSIDE CLOSURE (SEALED &
SECURED WITH SEALANT)
A
1/2"
CONTINUOUS BEAD OF NON­
1 1/2"	SKINNING BUTYL TAPE OR SEALANT
TRIM	DIM A	USAGE	TRIM FASTENER W/SEALING WASHER
JT109	1 1/2"	1.2FX FLUSH MOUNT	OR RIVET AT 12" O.C. MAXIMUM JT110	 2"	1.2FX W/0.5" STANDOFF
END SPLICE

REVEAL FLASHING (V)

.	.....:,,L"	· 1..	 ·	-. .. ·. .-. ·.1. .. ·. .·. .·. .
--	- ----

JTRIM

NOT BY AEP SPAN
DIMENSIONS VARY BASED ON PROJECT CONDITIONS		

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\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	
END SPLICE (W/TRIM)	
		iode11	FXH-12	

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1 1/2"		

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1· ...					
135'							
5/8"							
TC209							
				
1/4:12 MIN. SLOPE			
							
PARAPET FLASHING (V)							
BLOCKING (AS REQUIRED)							
TRIM CLEAT (TC209)							
TRIM FASTENER W/SEALING WASHER							
OR RIVET AT 12"  0.C. MAXIMUM							
CONTINUOUS BEAD OF NON­							
SKINNING BUTYL TAPE OR SEALANT							

SPECIFIED UNDERLA YMENT (X)							
SUBSTRATE							
CLIP FASTENER							
PANEL CLIP							

(X)	-	NOT BY AEP SPAN							
(V)  -  DIMENSIONS VARY BASED ON PROJECT	CONDITIONS						

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\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	
PARAPET	
		inde11		FXH-13	

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TRIM	DIM A	 USAGE	1 1/2" HT095	1 1/2"	1.2FX FLUSH MOUNT		A
4"	HT100	2"	1.2FX  W/0.5"  STANDOFF
1 1/2"

A	1/2"	TRIM	DIM A	USAGE
1/2"
135"	4"	135" '	ZC226	1 1/4"	1.2FX FLUSH MOUNT
ZC220	1 3/4"	1.2FX W/0.5" STANDOFF

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SUBSTRATE

SPECIFIED UNDERLA YMENT (X) BUTYL FLASHING TAPE (MAS.025BF)
1/8"	THK HORSESHOE SHIM (SHIM.125) OR EQUIVALENT - SEE NOTE 1

Z-METAL

TRIM FASTENER OR RIVET AT 12" 0.C. MAXIMUM

HEADER TRIM

1. SHIM USED FOR MOISTURE CONTROL (DRAINAGE) IN FLUSH MOUNT APPLICATIONS.
(X)  -  NOT BY AEP SPAN	
_E
-	N
\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	DOOR/ WINDOW (HEAD)	
		indeH	FXH-14
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135"	--------
1/2"

/
I	SEALANT
/

I	TRIM ANGLE
4"	µ I	I
WALL CLOSURE
1/2"	\--,, ,1 :J,/,_	I
I

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1 1/2"	/

ALTERNATE DETAIL

CLIP FASTENER	r,	ill
PANEL CLIP SUBSTRATE
SPECIFIED
I	]
UNDERLA YMENT (X)

..-.. ... ..-.. ..-.. ... .. L_. ..'.. ... .-. .J. ._. .... ..-....-.i.ll.....-._.J.: L	,

OPTIONAL FIELD FABRICATED CLOSURE COVER TRIM (X)

OUTSIDE CLOSURE (SEALED &
SECURED WITH SEALANT)

CONTINUOUS BEAD OF NON­ SKINNING BUTYL TAPE OR SEALANT

TRIM FASTENER W/SEALING WASHER OR RIVET AT 12" O.C. MAXIMUM

WALL CLOSURE (WC217)

(X) -  NOT BY AEP SPAN	

N
'--	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	DOOR/ WINDOW (JAMB)	
		ind	FXH-15
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1/2"
TRIM	DIM A	USAGE	135'
1 1/2"	ZC226	1 1/4"	1.2FX FLUSH MOUNT
A	ZC22O	1 3/4"	1.2FX W/0.5" STANDOFF
4"
1 1/2"

1/2"

1 1/2"

L	l	J
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.	·1
WALL CLOSURE (WC217)

.	·1
TRIM FASTENER W/SEALING WASHER
. ..·1	OR RIVET AT 12" O.C. MAXIMUM
. • I
·1	CONTINUOUS BEAD OF NON­
SKINNING BUTYL TAPE OR SEALANT

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. ..·1	Z-METAL
.• I	SUBSTRATE
. ..· 1	SPECIFIED  UNDERLAYMENT  (X)
.	·1
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CLIP FASTENER
ti	PANEL CLIP
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(X)	-	NOT BY AEP SPAN	

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HORIZONTAL INSTALL.
Ll	f7	f7	--,	DOOR/ WINDOW (SILL)	
		ind	FXH-16
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TRIM FASTENER W/SEALING
WASHER, OR RIVET
SEALANT OVERLAP UPPER/LOWER
FLASHINGS

WALL PENETRATION

;.',:;rll<:
·-:-;:

>	SEAL PERIMETER OF FLASHINGS AND ALL TRIM OVERLAPS WITH A
CONTINUOUS BEAD OF NON­ SKINNING BUTYL TAPE OR SEALANT

OPTIONAL FIELD FABRICATED CLOSURE COVER TRIM (X)

OUTSIDE CLOSURE (SEALED &
SECURED WITH SEALANT)

LOWER  VIEW

(X) -  NOT BY AEP SPAN	

N
\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	
WALL PENETRATION (3D)	
		ind	FXH-17
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REV. 12/22/22

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SPECIFIED	. I
UNDERLAYMENT (X)	.. I
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TRIM FASTENER W/SEALING	t1 -..• T-------------
WASHER OR RIVET	,·
CONTINUOUS BEAD OF NON­	1 •
SKINNING BUTYL TAPE OR SEALANT
UNDER COVER PERIMETER	I·
SEAL PENETRATION PERIMETER
WITH POLYURETHANE SEALANT	,·
I ••
WALL PENETRATION	I·.·.
..
OVERLAPPED PENETRATION COVER	-r--
1
OPTIONAL FIELD FABRICATED	I
CLOSURE COVER TRIM (X)	I
I
OUTSIDE CLOSURE (SEALED &	I
SECURED WITH SEALANT)	I
I
I
PROVIDE SUFFICIENT CLEARANCE	I
BETWEEN FLASHING & PENETRATION TO ACCOMODATE THERMAL MOVEMENT.

(X)	-	NOT BY AEP SPAN	

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\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	
WALL PENETRATION	
		ind	FXH-18
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SPECIFIED UNDERLA YMENT (X)
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ZEE FLASHING (V)	Ji
SUBGIRT
CLIP FASTENER
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PANEL CLIP	I

(X) -  NOT BY AEP SPAN
(V) - DIMENSIONS AND GAGE VARY BASED ON PROJECT CONDITIONS	

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\..	FLEX SERIES
HORIZONTAL INSTALL.
Ll	f7	f7	--,	
RIGID INSULATION	
		ind	FXH-19
.)	

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